But with or without automation, warehouse pickers continue to play a crucial role in the warehouse. The introduction of new technologies has streamlined all logistics processes, making it possible to supply products directly to operator pick stations. Warehouse picker: what does an order picker do?Ī warehouse picker is the operator charged with picking and grouping together the products that make up an order. Blog - Logistics & Supply Chain Trends >.Marketplaces & Ecommerce Platforms Integration.3PL Warehouse Management Software (WMS).Roller Conveyors for Boxes, Totes and Bins.Automated Storage & Retrieval Systems AS/RS." Nonfatal Occupational Injuries and Illnesses Requiring Days Away From Work 2015." BLS. Occupational Safety and Health Administration, U.S. Often, a customized Order Picking Cart is all it takes to reduce muscle fatigue, prevent unsafe lifting, and reduce repeat trips by providing plenty of space to store orders.Īs National Ergonomics Month 2017 progresses, we'll continue to revisit common issues in warehouse ergonomics and provide tips that can make the workplaces safer all year round. So if the mobility of the order pickers themselves is the challenge, then the solution is to provide ergonomic equipment that's as portable as the worker. "Because employees move about the warehouse, development of mechanical aids to assist with heavy lifting or reducing awkward postures is difficult," says OSHA. Unfortunately, providing ergonomic equipment for order pickers isn't as simple as installing a Lift Table or providing access to a Bin Dumper. "The disadvantages of this system are that Selectors are exposed to a number of musculoskeletal stresses, including heavy lifting, bending, reaching, twisting, etc.," reports OSHA. No matter which strategy a distribution center uses to fulfill orders - whether that's wave picking, piece picking, or a pick-to-box technique - the ergonomic risks of traditional order picking remain the same. Improving Ergonomics During Order-Picking Tasks All in all, the Pallet Carousel & Skid Positioner makes both pallet building and unloading simpler and safer. This prevents bending and reaching for the far end of the pallet. The turntable allows easy, 360-degree access. As employees add more weight to a pallet, the spring or a pneumatic airbag (depending on model) adjusts to keep the level at the exact same height - right where it's safe and comfortable for the worker to work. This specialized piece of warehouse equipment consists of a turntable surface attached to a self-leveling base. The Pallet Carousel & Skid Positioner is the solution to all of these problems at once. Staff must bend and reach to pick up items from the far end of the pallet, and the further they go, the lower they have to position their bodies. This work process requires employees to lift the heaviest loads using the worst body postures." That, and, "The heaviest units are placed on the bottom layer for stability. The Occupational Safety and Health Administration has studied the act of pallet building and identified two serious hazards: "Employees repeatedly bend forward at the waist to place boxes on the lowest level of pallets," the OSHA guide to grocery warehousing states. By providing ergonomic equipment and a little training, every operation should be able to reduce injuries for every job at the warehouse - including order picking and pallet building. Without the proper ergonomic training and the right equipment, both jobs require workers to reach, to stretch, to twist and bend and to repeat those actions again and again, hour after hour.įreight, stock, and material movers were among the top three occupations that had the highest number of injuries involving days away from work in 2015, reports the Bureau of Labor Statistics. October is National Ergonomics Month, and in honor of this yearly reminder to match "the work to the worker," we're reviewing two of the most common tasks in the distribution warehouse: order picking and pallet building.īoth of these jobs traditionally contribute to the risk of musculoskeletal disorders such as strains, sprains, and pulled muscles. Industrial Internet of Things (IIoT) Portal.Battery Wash Equipment & Wastewater Treatment.
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